Discussion on improving the utilization rate of shaft forging materials

As a key component in machinery manufacturing, the material utilization rate of shaft forgings directly affects the production cost and the economic benefit of enterprises. Therefore, improving the material utilization rate of shaft forgings is the goal that the machinery manufacturing industry has been pursuing. This paper will discuss how to improve the material utilization rate of shaft forgings, and provide some useful references for related enterprises.
First, optimize the design scheme
Design scheme is the basis of material utilization of shaft forgings. By optimizing the design scheme, material waste can be minimized. Specifically, designers can minimize the size and weight of forgings and avoid unnecessary material consumption under the premise of ensuring the functionality and safety of shaft forgings. At the same time, advanced CAD/CAM technology can also be used to accurately simulate and optimize the design scheme to ensure that the structure of the forging is reasonable and compact.
Second, improve the production process

Production technology is the key factor affecting the utilization rate of shaft forging materials. By improving the production process, the forming efficiency and precision of the material can be improved. For example, the use of advanced forging equipment and processes can achieve higher forging temperatures and forging speeds, thereby improving the fluidity and fillability of materials, reducing forging defects and residual materials. In addition, precise cutting and grinding technology can be used to ensure that the size and shape of the forgings meet the design requirements, reducing material waste in subsequent processing.

3. Implement refined management
   Fine management is an important guarantee to improve the utilization rate of shaft forging materials. Enterprises should establish a sound management system and strictly check all aspects of material procurement, storage and use. Through accurate inventory management, waste caused by expired and damaged materials can be avoided. At the same time, it can also ensure that the material supply in the production process is sufficient and timely through reasonable production planning and scheduling, and avoid production delays and waste caused by material shortage or excess.
   Fourth, strengthen staff training and technological innovation
   The technical level and innovation awareness of employees are also important factors to improve the utilization rate of shaft forging materials. Enterprises should strengthen the skills training and technical innovation awareness training of employees, so that employees can master advanced forging technology and equipment operation skills, improve production efficiency and product quality. At the same time, employees should also be encouraged to actively participate in technological innovation and research and development work, and constantly explore new materials and processes to provide more possibilities for improving material utilization.
   To sum up, improving the material utilization rate of shaft forgings needs to start from many aspects, including optimizing the design scheme, improving the production process, implementing fine management, and strengthening staff training and technological innovation. Only by comprehensive use of these measures can we effectively reduce production costs and improve the economic benefits and market competitiveness of enterprises.