Through the above quality control and detection methods, it can effectively ensure that the quality and performance of the bucket tooth forging meet the design requirements, and improve the reliability and service life of the product.
The quality control and testing methods of bucket tooth forging mainly include the following aspects:
Appearance inspection: check whether the appearance of the forging meets the design requirements, whether the surface is smooth, no obvious defects and cracks.
Size detection: Measure whether the size of the forging meets the design requirements, including the accuracy and consistency of length, width, height, Angle and other dimensions.
Hardness testing: The use of hardness tester and other equipment to test whether the hardness of the forging meets the design requirements, as well as the uniformity of hardness.
Metallographic inspection: Observe the internal structure of the forging through metallographic microscope and other equipment to ensure that it meets the design requirements and heat treatment process.
Non-destructive testing: ultrasonic testing, X-ray testing and other methods to detect whether there are cracks, pores, inclusions and other defects inside the forging.
Mechanical properties testing: tensile, impact, bending and other mechanical properties of forgings are tested to assess their bearing capacity and service life.
Matching size detection: The matching size of the forging and other parts is tested to ensure its matching accuracy and interchangeability.
Quality record: Record the production process and quality test results of each batch of forging, and form quality record files for easy traceability and management.
Through the above quality control and detection methods, it can effectively ensure that the quality and performance of the bucket tooth forging meet the design requirements, and improve the reliability and service life of the product. At the same time, it can also find and solve the problems in the production process in time to improve production efficiency and product quality.
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