with high requirements for equipment and process technology, while requiring a high degree of technical accumulation and practical experience. In addition, issues such as environmental protection and energy consumption need to be considered in the manufacturing process.
Raw material preparation: Select metal materials with high strength and good performance at high temperatures, such as titanium alloy, superalloy, etc., and carry out strict quality control to ensure that material properties and corrosion resistance meet the requirements.
Forgings design: Design forgings according to the shape and size of the aerospace spacecraft and the mechanical properties of the parts, and consider subsequent processing and assembly factors.
Mold design: Design a suitable mold according to the shape and size of the forging, and manufacture and debug to ensure the accuracy and stability of the mold.
Billet making: the bar material is divided into billets by free forging or press according to the shape of the process design, so as to facilitate the filling of the later die forging parts.
Forging: Put the heated billet into the mold for forging, so that the billet deformation and gradually close to the required shape and size, while controlling the degree of deformation and stress to avoid cracks and other defects.
Heat treatment: After forging manufacturing is completed, heat treatment is usually required to stabilize its mechanical properties and service life, such as high temperature tempering, low temperature aging, etc.
Inspection: Quality inspection of forgings, including dimensional accuracy, surface quality, internal defects, etc., to ensure that it meets the requirements of aerospace spacecraft.
It should be noted that the manufacturing process of aerospace forgings needs to be carried out under strict process parameters and control conditions, with high requirements for equipment and process technology, while requiring a high degree of technical accumulation and practical experience. In addition, issues such as environmental protection and energy consumption need to be considered in the manufacturing process.
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