Construction machinery forging manufacturing need to pay attention to the problem

Construction machinery forging is an important part of machinery manufacturing, due to the particularity and complexity of its use, so in the manufacturing process need to pay attention to the following issues:

Material selection problem

Construction machinery forgings need to have a high strength, toughness and wear resistance and other comprehensive properties, but also consider the malleability of the material itself. Therefore, when choosing the right material for forging, it is necessary to consider the basic mechanical properties, microstructure, processing properties and economic factors of the material. In addition, attention should also be paid to the use of different materials to meet specific mechanical properties requirements.

Forging technology

The manufacture of construction machinery forgings needs to go through many process steps and complex mechanical processes, so the choice and control of forging process is very important to ensure the quality of forging parts. In the choice of heating, pressure, temperature and other parameters need to be precisely controlled, but also consider the mold design, forging mode, forging temperature and deformation speed and other factors. In addition, the safety issues in the forging process can not be ignored, such as preventing damage, extrusion and scalding in the forging process.

Quality control

It is one of the key problems in the manufacturing process to ensure the quality of the forgings to meet the design requirements. Through temperature detection, size detection, chemical composition detection and other means, can effectively ensure the consistency and accuracy of forging. In addition, in the forging process, it is also necessary to conduct real-time monitoring of the process, timely detection and solution of possible quality problems to ensure that the quality of the final forging meets the requirements.

Site safety

The safety production of construction machinery forging site must be paid attention to. Compliance with safety regulations and safety management systems, wearing safety protective equipment, and strengthening on-site safety management are important measures to ensure production safety. In addition, it is also necessary to conduct necessary safety training and skill training for employees to improve their safety awareness and operational skills to reduce the occurrence of safety accidents.

In short, the problems that need to be paid attention to in the manufacturing process of construction machinery forgings are many and complex, from material selection, forging process, quality control to site safety and other aspects need to be comprehensively considered and strict management. Only through scientific and reasonable manufacturing process and strict quality control measures, can we produce high-quality and high-reliability construction machinery forgings to meet the needs of the continuous development and progress of the construction machinery industry.