第24页-Thermal forging-Innally

Forging drive shafts: Transition from tradition to modernity

The drive shaft is one of the key components of the car, which connects the car engine and transmission, transfers the power of the engine to the wheels, and pushes the car forward or backward. Forging drive shaft is one of the key steps to manufacture high quality drive shaft, and the transformation from traditional to modern is an important trend in the development of drive shaft forging. Traditional forging methods include free forging and model forging. Free forging uses a large forging hammer or press for forging, but the production efficiency is low, the labor intensity is large, and the production cycle is long. Model forging is the use of molds for forging, which has higher production efficiency, but…

Drive shaft forgings: How to achieve efficient, long life transmission?

Drive shaft forging is an important part of mechanical equipment, its performance and service life directly affect the operation of the whole machine. In order to achieve efficient and long-life transmission, the design and manufacturing process of the drive shaft forging is the key. This paper will discuss how to achieve high efficiency and long life drive shaft forging from the aspects of design, material selection, manufacturing and surface treatment. First, reasonable design of drive shaft forging The design of drive shaft forging is the basis of manufacturing, reasonable structure design can make it more suitable for the needs of the whole machine, improve the efficiency and stability of transmission. Here are some key design elements: Journal and gear matching:…

Drive shaft forging manufacturing: double guarantee of precision and quality

In the machinery manufacturing industry, the drive shaft forging is a very important part. Not only do they need to withstand huge torque and impact loads, but they also need to ensure rotational accuracy and stability. Therefore, the precision and quality of the drive shaft forging manufacturing have a crucial impact on the performance and service life of the whole machine. This paper will discuss the dual assurance of precision and quality in the manufacturing process of drive shaft forgings to ensure the best performance and service life. First, the impact of manufacturing accuracy on drive shaft forging The manufacturing precision of drive shaft forging directly affects the performance and service life of the whole machine. High-precision drive shaft forgings…

What are the future trends of the die forging industry?

The future development of the die forging industry may show the following trends: Continuous technological innovation: With the continuous progress of science and technology, the die forging industry will continue to introduce new technologies, new processes and new materials to improve production efficiency and reduce costs. For example, the application of digital and intelligent manufacturing technology will be more and more extensive, which can not only improve production efficiency, but also improve product quality and precision. Environmental protection and sustainable development: With the continuous improvement of environmental awareness, the die forging industry will pay more and more attention to environmental protection and sustainable development. In the future, the industry will be committed to the realization of green manufacturing, through the…

Die forging and Automotive manufacturing: Improve performance and reduce costs

Die forging parts are an indispensable part of automobile manufacturing, they are widely used in various systems of automobiles, such as engine, chassis, body and so on. To improve the performance of die forging and reduce its cost is of great significance for improving the quality of automobile manufacturing and reducing the cost of vehicle. This article will discuss how to improve the performance of die forging and reduce its cost. There are several ways to improve the performance of die forging: Improve material selection: The material of die forging has an important impact on its wear resistance, corrosion resistance and other properties. By selecting high strength, high toughness and corrosion resistance materials, the performance of die forging parts can…

Learn about die forging: Go beyond traditional metalworking methods

In the manufacturing industry, metal processing has always been a key link, and die forging as an important metal processing method, is gradually receiving people’s attention. This article will take you through die forging and explore its advantages over traditional metalworking methods. The history of die forging can be traced back to ancient Rome, when people began to use forging hammers and dies to make tools and weapons. With the arrival of the Industrial Revolution, die forging has been more widely used, and gradually developed into a mature manufacturing process. Compared with traditional metal processing methods, such as cutting, drilling, milling, etc., die forging has many unique advantages. First of all, die forging has a higher production efficiency. In the…

What are the aspects of energy saving and environmental protection of die forging parts?

Die forging as an advanced manufacturing process, its energy saving and environmental protection advantages are mainly reflected in the following aspects: First of all, the production process of die forging has the characteristics of high efficiency and energy saving. In the die forging process, the metal material is deformed and hardened by the die to obtain the desired shape and properties. Due to the high precision of the mold, the subsequent processing amount and scrap rate can be greatly reduced, and the material utilization rate can be improved. At the same time, the mass production capacity of die forging is strong, which can achieve large-scale industrial production and further reduce the energy consumption and cost per unit product. Secondly, die…

Applications of titanium forgings: from aerospace to medical devices

Titanium alloy is a kind of metal material with excellent properties, and its forgings are widely used in many fields. This paper will introduce the importance and application of titanium alloy forgings from two application scenarios of aerospace and medical equipment. Application of titanium alloy forgings in the aerospace field Titanium alloy forgings have a wide range of applications in the aerospace field, mainly due to their excellent mechanical properties and high temperature resistance. Here are some specific applications: Aeroengines and gas turbines Titanium forgings perform well in the high temperature and high pressure environments of aeroengines and gas turbines. They can withstand extremely high temperatures and pressures while having sufficient strength and corrosion resistance. For example, the turbine discs…

Titanium alloy forging manufacturing: precision technology and technology

As a kind of high performance metal products, titanium alloy forgings have been widely used in modern industry. Because of its excellent mechanical properties, corrosion resistance and high temperature properties, titanium alloy forgings have a wide range of application prospects in aerospace, automotive manufacturing, biomedical and other fields. This paper will introduce the precision process and technology of titanium alloy forging manufacturing, including material selection, processing technology, technological innovation and future prospects. First, material selection The main materials used in the manufacture of titanium alloy forgings are Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6.5Al-3.5Mo-1.5Zr and so on. These titanium alloys have high strength, hardness and corrosion resistance, and have good processability and weldability. The reason for choosing titanium alloy materials to manufacture forgings is…

Thermal forging