第24页-Thermal forging-Innally

What are the aspects of energy saving and environmental protection of die forging parts?

Die forging as an advanced manufacturing process, its energy saving and environmental protection advantages are mainly reflected in the following aspects: First of all, the production process of die forging has the characteristics of high efficiency and energy saving. In the die forging process, the metal material is deformed and hardened by the die to obtain the desired shape and properties. Due to the high precision of the mold, the subsequent processing amount and scrap rate can be greatly reduced, and the material utilization rate can be improved. At the same time, the mass production capacity of die forging is strong, which can achieve large-scale industrial production and further reduce the energy consumption and cost per unit product. Secondly, die…

Applications of titanium forgings: from aerospace to medical devices

Titanium alloy is a kind of metal material with excellent properties, and its forgings are widely used in many fields. This paper will introduce the importance and application of titanium alloy forgings from two application scenarios of aerospace and medical equipment. Application of titanium alloy forgings in the aerospace field Titanium alloy forgings have a wide range of applications in the aerospace field, mainly due to their excellent mechanical properties and high temperature resistance. Here are some specific applications: Aeroengines and gas turbines Titanium forgings perform well in the high temperature and high pressure environments of aeroengines and gas turbines. They can withstand extremely high temperatures and pressures while having sufficient strength and corrosion resistance. For example, the turbine discs…

Titanium alloy forging manufacturing: precision technology and technology

As a kind of high performance metal products, titanium alloy forgings have been widely used in modern industry. Because of its excellent mechanical properties, corrosion resistance and high temperature properties, titanium alloy forgings have a wide range of application prospects in aerospace, automotive manufacturing, biomedical and other fields. This paper will introduce the precision process and technology of titanium alloy forging manufacturing, including material selection, processing technology, technological innovation and future prospects. First, material selection The main materials used in the manufacture of titanium alloy forgings are Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6.5Al-3.5Mo-1.5Zr and so on. These titanium alloys have high strength, hardness and corrosion resistance, and have good processability and weldability. The reason for choosing titanium alloy materials to manufacture forgings is…

What are the specific applications of hot die forging process in aviation field?

Hot die forging process has a wide range of applications in the aviation field, the following are a few specific applications: Aero engine rotor blades: hot die forging process can be used to manufacture aero engine rotor blades, through the use of advanced mold manufacturing technology and strict quality control, can be obtained with excellent mechanical properties and precision engine blades. Aircraft landing gear: The hot die forging process can be used to manufacture complex parts of aircraft landing gear, such as landing gear struts, axles, etc., through the use of different materials of metal blanks, can meet the needs of different types of aircraft. Aircraft gear: hot die forging process can be used to manufacture aircraft gear, such as…

What are the advantages of hot die forging?

Hot die forging process is a manufacturing technology that uses molds to form metal billets at high temperatures, and its advantages mainly include the following aspects: High production efficiency: hot die forging process can achieve large-scale production, improve production efficiency and reduce production costs. At the same time, by adopting automated production lines and optimizing process flows, production time and costs can be further reduced. Optimize material utilization: The hot die forging process can improve the malleability of the material by reducing the chill of the die contact billet and the work hardening of the material, so it allows the forgings to have a smaller rounded radius, a smaller draw slope and a smaller forging margin, which greatly reduces the…

Learn about hot die forging: an advanced process for improving part quality

Hot die forging is an advanced process widely used in the field of mechanical manufacturing, which uses molds to form metal billets at high temperatures to improve the strength, toughness and corrosion resistance of parts, so as to improve product quality. This paper will introduce the working principle, process, equipment and effect of hot die forging in detail. The working principle of hot die forging Hot die forging means that at high temperatures, metal billets are put into the mold and plastic deformation is caused by applying pressure or impact force, so as to obtain the desired shape and performance of the parts. In the process of hot die forging, the metal blank is heated to the austenitic state, so…

Hot die forging: The secret weapon for excellent quality

Hot die forging technology is a kind of manufacturing process with important application value. It is widely used in aerospace, automobile, machinery, electronics and other industries. This paper will introduce the definition, principle and advantages of hot die forging technology, and explain its process flow, equipment and technology, quality control and application scenarios, and look forward to the future development. Overview of hot die forging technology Hot die forging technology refers to a process method of forming metal billet with die under high temperature. Through hot die forging technology, the metal billet can be heated to the austenitic state, so that it has good plasticity and forming properties, so that various complex shapes can be formed in the mold. Hot…

The future development trend of hardware mechanical forgings

With the rapid progress of science and technology and the continuous innovation of machinery manufacturing industry, hardware machinery forgings as an important part of machinery manufacturing, its future development trend is gradually clear. The following are several possible trends in the future of hardware forgings. High precision: With the continuous improvement of precision requirements for mechanical equipment, the high precision of hardware mechanical forgings is also becoming more and more important. High-precision forgings can improve the operating stability and service life of equipment, reduce maintenance costs, and meet the growing demand for high-precision mechanical equipment. Intelligence: Intelligence is the development trend of the future machinery manufacturing industry, and hardware machinery forgings are no exception. Through the introduction of intelligent technology,…

The application of metal mechanical forgings in mechanical manufacturing

As an indispensable part of machinery manufacturing, metal machinery forgings are widely used in various mechanical equipment and systems. Its application fields are varied, and different forgings have different functions and roles. The following are some of the main applications of hardware mechanical forgings in machinery manufacturing. Automobile manufacturing: Automobile manufacturing is an important field of hardware mechanical forgings. From the engine and chassis to the body and seats, every component is inseparable from forging. Forged automobile gear, crankshaft, connecting rod and other parts, high strength, wear resistance, can ensure the long-term stable operation of the car. Construction machinery: Construction machinery also uses a large number of hardware mechanical forgings, such as excavators, loaders, rollers and other equipment manufacturing. The…

Thermal forging