第19页-Thermal forging-Innally

Future development trends and challenges of steel forgings

The future development trends and challenges of steel forgings can be viewed from a number of aspects. First of all, with the rapid development of China’s large forging industry, the market size has gradually expanded, and the transformation and upgrading of the industry has become an inevitable trend. Intelligent manufacturing has become an inevitable trend for the transformation and upgrading of the forging industry and the adjustment of industrial structure, and automation, digitalization, information technology and grid manufacturing are the main paths for the transformation and upgrading of the forging industry. Therefore, the production of steel forgings in the future will pay more attention to the development of improving production efficiency, reducing costs, improving product quality and reducing environmental pollution….

Quality control and optimization of steel forgings

Quality control and optimization of steel forgings is an important means to ensure the quality of forged products. The quality of steel forgings not only affects the performance and service life of the product, but also relates to the production cost and market competitiveness. Therefore, it is necessary to control and optimize the quality of steel forgings. First of all, the selection and control of raw materials is the basis of steel forgings quality control. Choosing the right raw materials, such as high-quality steel, alloy steel, etc., can ensure that the chemical composition, physical properties and microstructure of the forged products meet the requirements. At the same time, through the use of advanced testing means, such as chemical analysis, metallographic…

Production process improvement and technological innovation of steel forgings

Production process improvement and technological innovation of steel forgings are important driving forces to promote the development of forging industry. With the intensification of market competition and the improvement of customer requirements for product performance, the production process of steel forgings must be constantly improved and innovative to meet the needs of the market and improve the competitiveness of enterprises. In the production process, some new technologies and processes have been applied to the manufacture of steel forgings, such as hot die forging, isothermal forging, superplastic forming and so on. The application of these new processes can reduce the defects produced in the forging process, improve the accuracy and performance of the forging, but also reduce the production cost and…

Application of steel forgings in petrochemical field

Steel forgings are also widely used in petrochemical industry. Petrochemical industry is a high risk, high corrosive industry, equipment is often exposed to a variety of corrosive media, such as acids, alkali, salt and so on. Therefore, there are very high requirements for the material and manufacturing process of the equipment. As a kind of high strength and corrosion resistant material, steel forgings are widely used in the manufacture of petrochemical equipment. For example, in the petrochemical industry, steel forgings are used to manufacture high pressure vessels, valves, pumps, pipelines and other equipment. These devices need to operate in high temperature, high pressure, and corrosive environments, so they require materials with high strength, corrosion resistance, and good stability. In addition,…

Application of steel forgings in automobile manufacturing

Steel forgings are widely used in automobile manufacturing. In the process of automobile manufacturing, a large number of steel forgings are needed as materials for parts. These steel forgings are used to make body structures, chassis, engines, drivetrains and other critical components. In the field of new energy vehicles, although the power system is different from the internal combustion engine vehicle, the requirements for safety and performance have not been relaxed. Therefore, new energy vehicles still have a strong demand for forged auto parts with excellent performance. At the same time, in order to balance vehicle safety, performance and driving range, new energy vehicles have new demands for lightweight metal forgings, hollow steel forgings and other forgings that have good…

How about the application of titanium alloy forgings in the field of petrochemical industry?

Titanium alloy forgings are widely used in the field of petrochemical industry. Due to its excellent corrosion resistance and high strength, titanium alloy can adapt to a variety of complex environmental conditions, so it is widely used in the manufacture of petrochemical equipment, pipelines, valves and other key components. In the field of petrochemical industry, titanium alloy forgings are mainly used in the following aspects: Oil drilling equipment: Titanium alloy can be used to manufacture key components of oil drilling equipment, such as drill pipe, drill bit, oil pump, etc. These components need to work in harsh environments and therefore need to have high strength and corrosion resistance. Chemical equipment: Titanium alloy can be used to manufacture chemical equipment, such…

Application of titanium alloy forgings in aerospace field

As a kind of high performance material, titanium alloy forgings are widely used in aerospace field. Its excellent mechanical properties and lightweight characteristics make it an indispensable part of the aerospace field. Aircraft structural parts Titanium alloy forgings play an important role in aircraft structural parts. Because of its high strength and good corrosion resistance, titanium alloy forgings are widely used in the manufacture of key parts of the wing, fuselage, tail and other structural parts. Through the forging process, high-precision forgings with complex shapes and sizes can be produced to meet the stringent requirements of aircraft design. Engine component Engine is the core component of aircraft, and titanium alloy forging plays an important role in engine manufacturing. For example,…

How to ensure the quality and safety of aviation forgings?

To ensure the quality and safety of aviation forgings, a series of measures need to be taken throughout the manufacturing process. Here are some of the main guarantees: Material control: The raw materials used in aviation forgings must meet the relevant standards and design requirements, especially the content of alloying elements, harmful impurity elements, gases and residual elements needs to be strictly controlled. At the same time, the melting, ingot and semi-finished product processing of the material also require strict quality control to ensure the quality and stability of the material. Mold and tooling design: Molds and tooling are an important part of the manufacturing of aviation forgings, requiring accurate design and processing. To ensure the accuracy and stability of…

What is the production process of aviation forgings?

Before the production of aviation forgings, a series of preparatory work is required. First of all, we must prepare suitable materials according to the design requirements, such as steel, aluminum alloy, etc. These materials must meet national or industry standards and have corresponding physical, chemical and mechanical properties. Secondly, it is necessary to choose the appropriate forging equipment, such as hydraulic press, forging hammer, etc., to ensure that the performance of the equipment can meet the production needs. Finally, it is necessary to design the mold and tooling according to the design drawings and technical requirements to prepare for the subsequent forging process. Production process The production process of aviation forgings mainly includes the following links: Melting: The raw material…

Thermal forging