第24页-Electric forging-Innally

What is the role and use of power forgings in power plants?

In power plants, the specific use of power forgings includes the following aspects: Steam turbine: A steam turbine is one of the core equipment in a power plant, which uses steam or other gases to push the rotor to turn, thereby driving a generator to produce electricity. Some key components in the steam turbine, such as blades, nozzles, partitions, etc., are made of electric forgings. These parts need to be carefully forged and machined to ensure the accuracy of their shape and size. Gas turbine: A gas turbine is another common power generation device that uses a mixture of fuel and air to burn in a combustion chamber, and the resulting gas turns a rotor to drive a generator to…

How to improve energy efficiency through electric forgings?

Measures to optimize energy efficiency through electric forgings include: Optimization of forging process: By improving forging process and forging parameters, energy consumption can be reduced and energy utilization efficiency can be improved. For example, the use of high temperature fast forging technology can shorten forging time and reduce energy loss. The use of energy-saving technology: the use of advanced energy-saving technology, such as frequency conversion technology, heat recovery technology, etc., can significantly reduce the energy consumption in the production process of power forgings. Improve equipment efficiency: The selection of high-efficiency forging equipment and control system can improve the operating efficiency and energy conversion efficiency of the equipment, and thus improve energy utilization efficiency. Waste heat utilization: In the production process…

What is the application and prospect of power forgings in the energy industry?

With the continuous development of the energy industry, electric forgings are playing an increasingly important role in it. Power forging is a kind of metal parts after high temperature forging, with high strength, hardness and stability, widely used in all aspects of the energy field. The application scenarios of power forgings in the energy industry are very wide, mainly including the following aspects: Thermal power generation: In thermal power stations, power forgings are used to manufacture key components such as steam turbines and gas turbines. These components work under high temperature and pressure conditions, requiring high strength and stability. Hydroelectric power generation: Water turbines in hydroelectric power stations are an important application field of electric forgings. Turbine blades, guide blades…

Quality assurance of rigging forgings

In many industrial fields, the importance of rigging forgings is self-evident. They are the key components of mechanical equipment, bearing an important bearing and fixing role. In order to ensure the quality of rigging forgings, this article will detail how to achieve this goal. The basic quality requirements of rigging forgings In order to ensure the quality of rigging forgings, we must first understand their basic quality requirements. These requirements include: Chemical composition: The chemical composition of the forging material must meet the relevant regulations to ensure its basic properties, such as tensile strength, yield strength, etc. Mechanical properties: Forgings must pass specified mechanical properties tests to ensure that they can play the expected role during use. Surface quality: The…

How to improve production efficiency and product quality of hot die forging

The methods to improve the production efficiency and product quality of hot die forging mainly include the following aspects: Optimization of process design: In the process design stage, it is necessary to consider the clamping position of the blank and the stability of the clamping, as well as the shape and size of the mold and other factors. Optimization of process design can improve production efficiency, reduce scrap rate and reduce production cost. Selection of advanced forging equipment: The selection of advanced forging equipment can improve production efficiency and reduce energy consumption. For example, the use of automatic forging equipment such as CNC hydraulic presses or mechanical presses can greatly improve production efficiency while reducing the impact of human factors…

Hot die forging process and equipment introduction

The production process and equipment of hot die forging are described as follows: The production process of hot die forging can be divided into the following steps: Preparation: Pre-treatment of metal materials, including cleaning, removal of oxide layer, etc. At the same time, prepare tools and equipment such as molds, heating equipment and cooling equipment. Heating: The metal material is placed in the heating equipment to heat it to a certain temperature. Different metal materials require different heating temperatures. Preforging: The metal material is deformed in the mold, but the deformation is not large, and the shape and size of the forging can be roughly determined. Final forging: On the basis of pre-forging, the metal material continues to be deformed…

Application and advantages of hot die forging technology

Hot die forging technology is a kind of precision forging technology widely used in automotive, aerospace, electronics and other fields. The advantages of this technology mainly include the following aspects: High efficiency: The hot die forging production process can achieve large-scale and continuous production through the stamping and plastic deformation of the die. Compared with traditional free forging and die forging, hot die forging technology can greatly improve production efficiency and reduce energy consumption. High precision: Hot die forging technology can obtain higher dimensional accuracy and more detailed internal structure due to the plastic deformation of the mold. This high-precision forging can not only be directly used in the manufacturing of structural parts and components, but also improve the efficiency…

Hot die forging process: the key technology of precision forging

Hot die forging is a commonly used precision forging technology. It is a precision forging method in which the metal blank is heated to a temperature higher than the recrystallization temperature of the material, and the metal blank is plastic formed into the shape and size of the forging by means of a mold. In the hot die forging process, the metal blank is first heated to the appropriate temperature and then placed into the mold for forming. Because the metal blank has good plasticity at high temperatures, it can be molded more easily to form the desired shape and size. At the same time, the use of the mold also makes the forming precision higher, can meet the requirements…

How to distinguish high-quality bicycle forgings and motorcycle forgings from quality?

The quality identification of high-quality bicycle forgings and motorcycle forgings is an important link to ensure that the purchased forgings meet high standards. Here are a few tips to help you identify quality bike forgings and motorcycle forgings: Check the appearance quality: the surface of high-quality forgings should be smooth and clean, without obvious burrs, cracks, pores, inclusions and other defects. For some forgings that need to be used together, such as gears, pistons, etc., it is also necessary to check the accuracy and surface quality of their matching surfaces to ensure that they can be smoothly matched with other components. Check the internal quality: Many forgings have some internal defects in the manufacturing process, such as shrinkage holes, internal…

Electric forging