第7页-Bearings/rigging forging-Innally

What is the application and optimization plan of bucket tooth forging in excavator?

Bucket tooth forgings have a wide range of applications in excavators, they are usually installed on the bottom of the excavator bucket jaw and bucket, used to dig and break various materials, such as rock, soil and frozen soil. In the working process of excavators, bucket teeth need to withstand huge impact, wear and stress, so they must have high strength, hardness and wear resistance. For the application and optimization of bucket teeth forgings in excavators, it mainly includes the following aspects: Material selection: Selecting materials with high strength, hardness and wear resistance, such as high manganese steel, alloy steel, etc., can improve the service life and performance of bucket teeth. Structural design: Optimize the structural design of the bucket…

What are the quality control and testing methods for bucket teeth forging?

The quality control and testing methods of bucket tooth forging mainly include the following aspects: Appearance inspection: check whether the appearance of the forging meets the design requirements, whether the surface is smooth, no obvious defects and cracks. Size detection: Measure whether the size of the forging meets the design requirements, including the accuracy and consistency of length, width, height, Angle and other dimensions. Hardness testing: The use of hardness tester and other equipment to test whether the hardness of the forging meets the design requirements, as well as the uniformity of hardness. Metallographic inspection: Observe the internal structure of the forging through metallographic microscope and other equipment to ensure that it meets the design requirements and heat treatment process….

What is the production process of bucket tooth forging?

The production process of bucket tooth forging mainly includes the following steps: Blanking: precision blanking technology is used to ensure the accuracy and consistency of the blanking size. Heating: the billet is heated to the appropriate temperature, generally using medium frequency induction heating. Forging: Forging is carried out on the forging equipment, generally using the closed composite extrusion process, so that the forming of the bucket teeth is subjected to three-dimensional compressive stress, and the internal quality of the forging is improved. Heat treatment: Heat treatment processes such as quenching and tempering are carried out to obtain the required hardness and wear resistance. Cooling and cleaning: the forging is cooled and cleaned to remove surface impurities and oxide. Inspection and…

What is the role and use of bucket teeth forging?

Bucket tooth forging is an important part of excavators, loaders and bulldozers and other construction machinery, mainly used to enhance the ability of excavation, soil removal and ground preparation. It is usually made of high-strength, wear-resistant alloy steel or high-manganese steel, after precision forging and heat treatment, with high hardness and wear resistance, can withstand high-strength working loads. The role of bucket teeth forging mainly has the following aspects: Enhanced excavation performance: The shape and size of the bucket teeth have been carefully designed to better adapt to the excavation of various soils and rocks and improve the excavation efficiency. Improve the ground leveling effect: the bucket teeth can control the direction and scope of the movement of soil and…

What are the common problems in blank forgings procurement?

Common problems in blank forging procurement mainly include the following aspects: Supplier selection: In the procurement process, how to choose the right supplier is an important issue. Some enterprises pay too much attention to price and ignore the quality of suppliers, delivery time, service and other factors, resulting in many problems in the subsequent production process. Price fluctuation problem: The price fluctuation of the forgings market is large, especially in the case of large changes in the raw material market, which can easily lead to too high or too low procurement costs, thus affecting the production efficiency of enterprises. Inaccurate delivery date: Due to the particularity of forging production, it is often difficult for suppliers to accurately predict the delivery…

How to evaluate the quality of blank forging?

The quality assessment of blank forging is a very important link in the process of mechanical manufacturing. By evaluating the quality of blank forging, its performance and cost can be effectively controlled, thus improving the efficiency and benefit of the whole mechanical manufacturing process. Here are some common methods and steps to assess the quality of blank forgings: Appearance inspection: The appearance of blank forgings is tested, including surface flatness, cracks, pores, inclusions and other defects. It can be detected by visual observation, touch inspection and photo observation. Size detection: The geometric size, shape and relative position of the blank forging are measured to determine whether it meets the design requirements. You can use calipers, plug gauges, micrometers and other…

What problems should be paid attention to in blank forging procurement?

Blank forging is an important part of machinery manufacturing, its quality, performance and cost have an important impact on the whole machinery manufacturing process. Therefore, the following issues need to be paid attention to in the procurement of blank forgings: Supplier’s reputation and strength: Choosing a reliable supplier is very important, to examine the reputation and strength of the supplier, including its production capacity, product quality, after-sales service and so on. Suppliers’ information can be obtained through Internet search, industry association recommendation, etc. The quality of blank forgings: The quality of blank forgings is one of the most important factors in the procurement, to select materials that meet the specifications and requirements to ensure the accuracy and performance of mechanical…

How to check the quality of blank forgings?

The quality inspection of blank forging mainly includes appearance inspection, size inspection and internal quality inspection. Appearance inspection: Appearance inspection is mainly carried out by visual inspection and tactile inspection. Visual inspection refers to the inspection of the surface quality of the blank forging, such as whether there are cracks, pores, inclusions and other defects. Tactile inspection means to check the roughness and feel of the forging surface by touching it to determine whether there are defects. Dimensional inspection: Dimensional inspection includes the measurement of the geometric size, shape and relative position of the blank forgings. Generally, calipers, plug gauges, micrometers and other tools are used for measurement, but also high-precision measuring instruments such as coordinate measuring instruments can be…

What are the materials of blank forgings?

Blank forging is an important part of machinery manufacturing, and the choice of its material has a crucial impact on the quality, performance and processing difficulty of the forging. The following will introduce several common blank forging materials and their characteristics. Carbon steel Carbon steel is a commonly used blank forging material, which has high strength, hardness and wear resistance. In machinery manufacturing, carbon steel is widely used in a variety of tools, cutting tools, high-strength fasteners, shaft parts and so on. The disadvantage of carbon steel is that it is easy to rust, so it needs to be treated with rust prevention. Alloy steel Alloy steel is the addition of a certain amount of alloying elements in carbon steel,…

Bearings/rigging forging